
Physical sample of UV packaging - turning predictions into reality
Release Time: 2024-01-29 09:00:00.000
Compared with traditional printing presses, UV printers have many advantages, such as simple operation, no plate making, one-time molding, fast printing speed, and high precision. Therefore, UV printers are chosen. Proofing before UV printing can help us avoid many risks. The higher the precision of the image produced, the better the printing effect. Kaiyin Technology, a professional industrial-grade printing solution provider, offers high precision and speed, with one machine meeting multiple printing needs.
Kaiyin Technology's advanced color management technology provides enterprises with accurate color digital and physical proofing solutions, making communication between brand owners, pre-press media, and printing and packaging enterprises more efficient and convenient, while reducing enterprise cost losses, improving the production capacity and equipment utilization rate of enterprise printing workshops, thus achieving energy saving and efficiency improvement, stable quality, and enhancing the market competitiveness of enterprises.
UV inkjet proofing—building a competitive advantage, increasing production capacity, and reducing costs
UV printers are suitable for printing small batches, high-quality, personalized customized products. Using imported UV inks, they are scratch-resistant, wear-resistant, and have vibrant colors. With a wide range of substrates, they can be used in various applications. They can be used on special materials such as gold-coated paper, silver-coated paper, laser paper, and transparent PET, due to their smooth surface and a certain base color. Simulating traditional UV printing and processes, with CMYK plus varnish combinations, it can achieve white ink, four-color, reverse, and spot UV coating, all processes synchronized printing output.
Simulating the UV reverse effect in traditional printing processes, UV reverse application is a new printing and packaging process that can create matte effects of varying sizes on the surface of printed matter. Simulating the spot UV coating effect in traditional printing processes, it has high brightness, high transparency, and is resistant to folding and abrasion. The coated pattern is more vibrant, brighter, and three-dimensional compared to uncoated patterns, creating a unique artistic effect.
When printing color patterns on non-white materials, the color of the material will directly affect the color of the color pattern, such as kraft paper, black cardboard, red cardboard, and transparent materials. In this case, a white ink base is needed before printing in color to achieve the full display of color.
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High-precision image quality: Using imported servo motors, imported guide rails, and screw drive technology to achieve precise carriage motion control, thus ensuring high-precision printing quality.
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User-friendly operation, quick and easy to use: Equipped with professional RIP software, an automatic height measurement system, and a printhead anti-collision device, user-friendly operation and equipment management make production easy and convenient.
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Stable and reliable production capacity: The printhead can continuously output consistent printing quality; the white ink and color ink channels use a two-way negative pressure system, providing stable and reliable production capacity.
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Wide range of substrates and applications: It can print on flexible and rigid substrates, and with a multi-functional cylindrical fixture, it can achieve curved surface printing. White ink and varnish can present a 3D relief effect, suitable for various applications.
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Industrial-grade printheads help open up new businesses: Using high-resolution industrial-grade printheads, they are sturdy, durable, and not easily deformed. They can continuously provide stable and consistent ink droplet ejection, achieving sharp text and smooth tone changes at high-speed output, realizing high-quality image output.
With the continuous development of digital inkjet technology and color management technology, most packaging physical models can now be produced using digital inkjet systems. It can reproduce the effect of actual printing on many materials such as white cardboard, gray cardboard, gold and silver cardboard, tinplate, aluminum plates, films, and shrink films. It can also be combined with digital hot stamping and digital UV coating for post-printing finishing. It can well reproduce the effect of actual printing.
GMG's prototype proofing—a new dimension in packaging proofing, turning prediction into reality
UV printer proofing is an important basis for printing quality control and an effective means of efficient communication with customers. The materials and effects that customers want to print can be proofed first. Whether it is a terminal printing and packaging enterprise or a professional pre-press company, digital inkjet proofing has already been used. In order to better serve brand customers, printing and packaging enterprises need to equip themselves with a professional digital inkjet proofing system to shorten proofing time, reduce proofing costs, and thus improve the market competitiveness of enterprises and enhance customer stickiness.
Combined with GMG digital proofing software for color management and color matching, digital proofing can achieve what you see is what you get, and pre-press proofing and printing targets can achieve stable color matching; matching targets directly output international standard samples such as G7/GMI/FOGRA. The color smoothness is better, accurately predicting highlights, midtones, and shadows. Based on many accurate predictions, the fact is that technical know-how determines everything. GMG's prototype proofing transforms technology into an experience.
Good four-color reproduction effect, whether it is a custom target or an international printing standard; the color of the digital sample remains stable and consistent; the solid spot color simulation is good, and the spot color proofing with the customer is for reference only. Color processing solves spot color gradients, solves four-color overprinting spot color, solves spot color overprinting spot color, solves four-color and spot color gradient overprinting, and solves spot color and spot color gradient overprinting.
At present, physical proofing can use actual production paper, compatible with digital paper, coated paper, gray cardboard, white cardboard and other mainstream printing papers; solving the simulation of offset printing on white cardboard, silver cardboard; simulating flexographic printing on film, metal film; solving the simulation of gravure printing on film; solving pain points, based on the improvement of physical proofing, expanding UV digital proofing; all of the above use the customer's actual printing materials, without any coating;
Compared with traditional post-press processes, digital post-press has obvious efficiency advantages, is flexible and variable, improves efficiency, and meets personalized needs; the process is diverse and exquisite, greatly increasing product value. It can achieve a high degree of differentiation to meet the personalized needs of customers. At present, printing enterprises' awareness of digital post-press efficiency-enhancing technology is constantly increasing, and they also require enterprises not only to introduce digital post-press efficiency-enhancing equipment, but also to explore different processes and practical skills, cultivate suitable digital post-press efficiency-enhancing technical talents, and further meet the personalized needs of customers.
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Realizing physical proofing with actual printing materials through paper printing materials
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Easily, quickly, and accurately reproduce printing effects using professional color management software. This includes spot colors and overprint colors, achieving true digital proofing.
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The downstream digital enhancement application materials have broad compatibility and can be used for various printing materials. It accurately simulates embossing, coating, matte, and reverse effects, meeting personalized needs with diverse and exquisite processes.
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Expand to achieve physical proofing, with digital cutting quickly creating finished box products.
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Improve production efficiency/save costs
- Fast proofing, physical models, and personalized packaging
- Reduce the frequency of on-machine proofing, improve proofing effects, and lower costs
- Reduce plate making or printing time caused by proofing, freeing up printing press capacity
- Improve printing press utilization and capacity
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Prepress physical proofing: An important step in improving print quality
Pre-press physical proofing: A crucial step in improving the quality of printed products. In the printing industry, pre-press physical proofing is an indispensable key step. It helps customers and printing companies confirm the design effect in advance, avoiding deviations between the finished product and expectations, thereby reducing unnecessary cost waste. Through physical proofing, the details of color, material, and process can be visually inspected to ensure that the final printed product meets the requirements. The advantage of pre-press physical proofing is that it provides a real sample reference. Compared with digital proofing, physical proofing is closer to the effect of the final product, especially in the application of special processes such as gilding, UV, and embossing. Customers can touch and observe the sample to more accurately evaluate the actual effect and make reasonable adjustments. In addition, physical proofing can also help printing companies optimize production processes, discover potential problems in advance, and improve overall production efficiency. In actual operation, the pre-press physical proofing process usually includes design confirmation, material selection, proofing production, and effect evaluation. Each link needs to be treated rigorously to ensure the accuracy and reliability of the proofing. For example, in color management, professional proofing technology can restore the colors of the design draft to avoid affecting the final effect due to color difference problems. At the same time, choosing the right proofing materials is also very important.
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